Anaheim, CA – Rollem International® has unveiled Cardistry™, a next-generation automated platform engineered for high-volume playing card, trading card and collectible card production. The system integrates slitting, cutting, collating and boxing into a single inline workflow, eliminating traditional multi-stage handling and significantly reducing labor dependency. For the first time at Printing United, Rollem International® will show this highly-automated card pack production system.

Two Configurations for Scalable Output
Cardistry is available in two models: the SL (Single Line) system, capable of processing up to 1,800 sheets per hour, and the DL (Double Line) configuration, featuring dual cutting and collating sections delivering up to 3,200 sheets per hour. The inline two-directional capability enables production of up to 60 finished packs per minute, with operation by a single person.

Integrated Automation and Verification
Servo-driven automation ensures precise card collection and guaranteed sequencing. Double-sided jogging system minimizes waste to 0.75mm while maintaining stacking accuracy. The Pack Sorting Unit verifies both quantity and sequence before transferring approved decks to optional wrapping or cartoning equipment, automatically rejecting non-conforming packs.

In-Line Boxing Unit
Further automation is accomplished with Cardistry’s in-line boxing unit which will be demonstrated at PRINTING United. Completed sets of cards are inserted directly on to the flat box, which is then folded and glued, delivering a finished product at record speeds. Options include a system to insert decks into sleeve packs.

“The card and collectibles market is evolving rapidly, driven by surging
demand and higher expectations around pack accuracy and presentation.
Cardistry was developed in direct response to those market pressures.
By combining slitting, collating, verification, and packaging integration within a
single automated platform, we’re enabling producers to eliminate redundant
handling, reduce labor dependency and achieve verifiable pack quality at
scale. We are excited to showcase a live playing card production line, with
twice the production speed of older card converting models.

For high-volume manufacturers, automation today is about protecting brand
integrity and maximizing production efficiency. Cardistry delivers on both
fronts.” — Larry Corwin, President, Rollem International®

Technical Capabilities
The system handles sheet sizes up to 1020 x 830mm and substrates ranging from 200 -500gsm. Finished card sizes range from 78 x 48mm to 148 x 118mm. A PLC-controlled touchscreen interface provides real-time diagnostics and operational transparency, while high-grade mechanical components ensure stability at speed.

With global demand for sports cards, trading cards and game decks continuing to expand, Cardistry positions Rollem International at the forefront of automated card finishing technology, delivering scalable production with precision verification and seamless packaging integration.

Visitors to PRINTING United are invited to Rollem International’s booth #N5543 to see this system in action and pick up a complimentary deck of playing cards.